Saturday, October 28, 2017

Industrial Engineering Formula for Textile

October 28, 2017    1 comment

Industrial Engineering Formula for Textile

Abdullah Al Mamun
Assistant Manager-IE
Fareast Knitting & Dyeing Industrial ltd
E-mail: ie.mamun@fareastknit.com
  



SMV = Basic time + (Basic time * Allowance)

Basic time = Observed time * Rating

Observed time = Total Cycle time / No of cycle

Rating = (Observed Rating * Standard rating) / Standard rating

Efficiency = (Earn minute * Available minute) * 100


Earn minute = No of Pc’s (Production) * Garments SMV







Available minute = Work hour * Manpower



Organization Efficiency = (Basic pitch time / Bottle neck time) * 100



Basic Pitch time (BPT) = Total Garments SMV / Total Manpower



UCL = Basic pitch time/Organization Efficiency or {UCL is calculated by adding 10% of BPT}


LCL = 2 * Basic pitch time – UCL or {UCL is calculated by minus10% of BPT}



Performance = {Earn minute * (Available minute – Off standard time)} * 100


Balancing loss = {AML – (TML/AML)} * 100



TML = Operational SMV / BPT



Capacity = 60 / Capacity time in minute




Line target = (Work hour/SMV) * Present operator * Organizational efficiency


Factory capacity = (Work hour / SMV) * Total worker * Working day * Efficiency


CPM = (Total over head cost of the month / No of SMV earners * Work minutes)*Efficiency


                                            π‘‡π‘œπ‘‘π‘Žπ‘™ π‘π‘Ÿπ‘œπ‘‘π‘’π‘π‘‘π‘–π‘œπ‘› × π‘†π‘€π‘‰ 
Efficiency % = …………………………………………………………………… ×100 
                                       π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘–π‘›π‘” π‘šπ‘–π‘›π‘’π‘‘π‘’ ×π‘‡π‘œπ‘‘π‘Žπ‘™ π‘šπ‘Žπ‘›π‘π‘œπ‘€π‘’π‘Ÿ 

                                                          π‘‡π‘œπ‘‘π‘Žπ‘™ π‘π‘Ÿπ‘œπ‘‘π‘’π‘π‘‘π‘–π‘œπ‘› 𝑋 𝑆𝑀𝑉 
Performance = …………………………………………….………..............……………. X 100 
                                           (π‘€π‘Žπ‘›π‘π‘œπ‘€π‘’π‘Ÿ ×π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘–π‘›π‘” π‘šπ‘–π‘›π‘’π‘‘π‘’)−πΏπ‘œπ‘ π‘  π‘‘π‘–π‘šπ‘’                                       

                                                   60 
Line target per hour = ………… ×(π‘€π‘Žπ‘›π‘π‘œπ‘€π‘’π‘Ÿ ×π‘Šπ‘Žπ‘›π‘‘π‘’π‘‘ 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦) 
                                                 𝑆𝑀𝑉 

                                                                              π‘‡π‘œπ‘‘π‘Žπ‘™ π‘›π‘œ π‘œπ‘“ 𝑑𝑒𝑓𝑒𝑐𝑑 𝑒𝑛𝑖𝑑 
Defect of hundred unit (DHU) = …………...........…..………………………… x 100 
                                                                                  π‘‡π‘œπ‘‘π‘Žπ‘™ π‘–π‘›π‘ π‘π‘’π‘π‘‘π‘–π‘œπ‘› 𝑒𝑛𝑖𝑑 

                                      π‘‡π‘œπ‘‘π‘Žπ‘™ π‘›π‘œ π‘œπ‘“ 𝑑𝑒𝑓𝑒𝑐𝑑 𝑒𝑛𝑖𝑑 
Defective % = ………………................…………………… x 100 
                                          π‘‡π‘œπ‘‘π‘Žπ‘™ π‘–π‘›π‘ π‘π‘’π‘π‘‘π‘–π‘œπ‘› 𝑒𝑛𝑖𝑑 

                                                                    π‘‡π‘œπ‘‘π‘Žπ‘™ π‘œπ‘’π‘‘π‘π‘’π‘‘ 
Labor Productivity = ……………………………………..………………………. x 100 
                                                π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘’π‘Ÿ ×π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘–π‘›π‘” π‘šπ‘–π‘›π‘’π‘‘π‘’ 

                                                                    π‘‡π‘œπ‘‘π‘Žπ‘™ π‘œπ‘’π‘‘π‘π‘’π‘‘ 
Machine productivity = ……………………....……………………….. x 100  
                                                           π‘‡π‘œπ‘‘π‘Žπ‘™ π‘›π‘œ π‘œπ‘“ π‘šπ‘Žπ‘β„Žπ‘–π‘’π‘› 𝑒𝑠𝑒 

                                                       π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑆𝑀𝑉 
Basic pitch time = …………………..……………………… 
                                                π‘‡π‘œπ‘‘π‘Žπ‘™ π‘šπ‘Žπ‘›π‘π‘œπ‘€π‘’π‘Ÿ 


                                       π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑐𝑒𝑑 π‘žπ‘’π‘Žπ‘›π‘‘π‘–π‘‘π‘¦ - π‘‡π‘œπ‘‘π‘Žπ‘™ π‘ β„Žπ‘–π‘ π‘žπ‘’π‘Žπ‘›π‘‘π‘–π‘‘π‘¦ 
Cut of ship loss % = …………………………………...……..…… ×100 
                                                     π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑐𝑒𝑑 π‘žπ‘’π‘Žπ‘›π‘‘π‘–π‘‘π‘¦ 

                                     π‘‡π‘œπ‘‘π‘Žπ‘™ π‘ β„Žπ‘–π‘π‘π‘’π‘‘ π‘žπ‘’π‘Žn𝑑𝑖𝑑𝑦 

Cut of ship ratio = ………………………………………. ×100 
                                      π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑐𝑒𝑑 π‘žπ‘’π‘Žπ‘›π‘‘π‘–π‘‘π‘¦ 

                                                   π΄π‘£π‘’π‘Ÿπ‘Žπ‘”π‘’ 𝑒π‘₯𝑝eπ‘›π‘‘π‘–π‘‘π‘’π‘Ÿπ‘’ π‘œπ‘“ π‘‘β„Žπ‘’ π‘“π‘Žπ‘π‘‘π‘œπ‘Ÿπ‘¦ 
Cost Per Minute (CPM) = …………………………............……………….. 
                                                    π΄π‘£π‘’π‘Ÿπ‘Žπ‘”π‘’ π‘ƒπ‘Ÿπ‘œπ‘‘π‘’π‘π‘’ π‘‘π‘–π‘šπ‘’ (π‘€π‘œπ‘›π‘‘β„Žπ‘™π‘¦) 

Cost of Manufacture (CM) = SMV × CPM 

                                                                  π‘‡π‘œπ‘‘π‘Žπ‘™ π‘œπ‘’π‘‘π‘π‘’π‘‘ ×𝐢𝑀 π‘π‘’π‘Ÿ π‘”π‘Žπ‘Ÿπ‘šπ‘’π‘›π‘‘π‘  
CM earned per person per hour = ………………….....…………………………. 
                                                               π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘’π‘Ÿ ×π‘‡π‘œπ‘‘π‘Žπ‘™ π‘€π‘œπ‘Ÿπ‘˜π‘–π‘›π‘” π‘šπ‘–π‘›π‘’π‘‘π‘’ 

                                                π‘‡π‘œπ‘‘π‘Žπ‘™ π‘šπ‘Žπ‘›π‘π‘œπ‘€π‘’π‘Ÿ 
Man & machine ratio = …………………………………… 
                                               π‘‡π‘œπ‘‘π‘Žπ‘™ π‘šπ‘Žπ‘β„Žπ‘–π‘›π‘’ 


                                                            π‘‡π‘œπ‘‘π‘Žπ‘™ β„Žπ‘’π‘Žπ‘‘π‘π‘œπ‘’π‘›π‘‘−π‘π‘œ π‘œπ‘“ π‘šπ‘Žπ‘β„Žπ‘–π‘›π‘’ π‘œπ‘π‘’π‘Ÿπ‘Žπ‘‘π‘œπ‘Ÿπ‘  
Factory direct & indirect ratio = ……………………………………………………. 
                                                                            π‘‡π‘œπ‘‘π‘Žπ‘™ π‘›π‘œ π‘œπ‘“ π‘œπ‘π‘’π‘Ÿπ‘Žπ‘‘π‘œπ‘Ÿπ‘  

                                                      π‘‡π‘œπ‘‘π‘Žπ‘™ π‘ π‘Žπ‘™π‘Žπ‘Ÿπ‘¦ π‘œπ‘“ π‘‘β„Žπ‘’ π‘™π‘Žπ‘π‘œπ‘Ÿ 𝑖𝑛 π‘‘β„Žπ‘’ π‘šπ‘œπ‘›π‘‘β„Ž 
Labor cost per minute = ……………........………………………………………. 
                                               π‘‡π‘œπ‘‘π‘Žπ‘™ 𝑆𝐴𝑀 π‘π‘Ÿπ‘œπ‘‘π‘’π‘π‘’ 𝑏𝑦 π‘‘β„Žπ‘œπ‘ π‘’ π‘™π‘Žπ‘π‘œπ‘Ÿπ‘  𝑖𝑛 π‘‘β„Žπ‘Žπ‘‘ π‘šπ‘œπ‘›π‘‘β„Ž 


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