Industrial Engineering Formula for Textile
Abdullah Al Mamun
Assistant Manager-IE
Fareast Knitting &
Dyeing Industrial ltd
E-mail:
ie.mamun@fareastknit.com
SMV = Basic time + (Basic time * Allowance)
Basic time = Observed time * Rating
Observed time = Total Cycle time / No of cycle
Rating = (Observed Rating * Standard rating) / Standard rating
Efficiency = (Earn minute * Available minute) * 100
Earn minute = No
of Pcβs (Production) * Garments SMV
Available minute =
Work hour * Manpower
Organization Efficiency
= (Basic pitch time / Bottle neck time) * 100
Basic Pitch time (BPT)
= Total Garments SMV / Total Manpower
UCL = Basic pitch
time/Organization Efficiency or {UCL is calculated by adding 10% of BPT}
LCL = 2 * Basic pitch
time β UCL or {UCL is calculated by minus10% of BPT}
Performance =
{Earn minute * (Available minute β Off standard time)} * 100
Balancing loss =
{AML β (TML/AML)} * 100
TML = Operational SMV
/ BPT
Capacity = 60 / Capacity
time in minute
Line target =
(Work hour/SMV) * Present operator * Organizational efficiency
Factory capacity =
(Work hour / SMV) * Total worker * Working day * Efficiency
CPM = (Total over
head cost of the month / No of SMV earners * Work minutes)*Efficiency
Efficiency % =
β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ Γ100
πππ‘ππ π€ππππππ ππππ’π‘π Γπππ‘ππ ππππππ€ππ
πππ‘ππ π€ππππππ ππππ’π‘π Γπππ‘ππ ππππππ€ππ
πππ‘ππ πππππ’ππ‘πππ π πππ
Performance = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.β¦β¦β¦..............β¦β¦β¦β¦β¦. X 100
(ππππππ€ππ Γπππ‘ππ π€ππππππ ππππ’π‘π)βπΏππ π π‘πππ
60
Line target
per hour = β¦β¦β¦β¦ Γ(ππππππ€ππ Γππππ‘ππ ππππππππππ¦)
πππ
πππ‘ππ ππ ππ ππππππ‘ π’πππ‘
Defect of hundred unit (DHU) = β¦β¦β¦β¦...........β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ x 100
πππ‘ππ πππ ππππ‘πππ π’πππ‘
πππ‘ππ ππ ππ ππππππ‘ π’πππ‘
Defective % = β¦β¦β¦β¦β¦β¦................β¦β¦β¦β¦β¦β¦β¦β¦ x 100
πππ‘ππ πππ ππππ‘πππ π’πππ‘
πππ‘ππ ππ’π‘ππ’π‘
Labor Productivity = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦. x 100
πππ‘ππ π€πππππ Γπππ‘ππ π€ππππππ ππππ’π‘π
πππ‘ππ ππ’π‘ππ’π‘
Machine productivity = β¦β¦β¦β¦β¦β¦β¦β¦....β¦β¦β¦β¦β¦β¦β¦β¦β¦.. x 100
πππ‘ππ ππ ππ πππβπππ π’π π
πππ‘ππ πππ
Basic pitch time = β¦β¦β¦β¦β¦β¦β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦
πππ‘ππ ππππππ€ππ
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦ - πππ‘ππ π βππ ππ’πππ‘ππ‘π¦
Cut of ship loss % = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦...β¦β¦..β¦β¦ Γ100
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦
πππ‘ππ π βπππππ ππ’πnπ‘ππ‘π¦
πππ
πππ‘ππ ππ ππ ππππππ‘ π’πππ‘
Defect of hundred unit (DHU) = β¦β¦β¦β¦...........β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ x 100
πππ‘ππ πππ ππππ‘πππ π’πππ‘
πππ‘ππ ππ ππ ππππππ‘ π’πππ‘
Defective % = β¦β¦β¦β¦β¦β¦................β¦β¦β¦β¦β¦β¦β¦β¦ x 100
πππ‘ππ πππ ππππ‘πππ π’πππ‘
πππ‘ππ ππ’π‘ππ’π‘
Labor Productivity = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦. x 100
πππ‘ππ π€πππππ Γπππ‘ππ π€ππππππ ππππ’π‘π
πππ‘ππ ππ’π‘ππ’π‘
Machine productivity = β¦β¦β¦β¦β¦β¦β¦β¦....β¦β¦β¦β¦β¦β¦β¦β¦β¦.. x 100
πππ‘ππ ππ ππ πππβπππ π’π π
πππ‘ππ πππ
Basic pitch time = β¦β¦β¦β¦β¦β¦β¦..β¦β¦β¦β¦β¦β¦β¦β¦β¦
πππ‘ππ ππππππ€ππ
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦ - πππ‘ππ π βππ ππ’πππ‘ππ‘π¦
Cut of ship loss % = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦...β¦β¦..β¦β¦ Γ100
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦
πππ‘ππ π βπππππ ππ’πnπ‘ππ‘π¦
Cut of ship
ratio = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. Γ100
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦
π΄π£πππππ ππ₯πeππππ‘π’ππ ππ π‘βπ ππππ‘πππ¦
Cost Per Minute (CPM) = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦............β¦β¦β¦β¦β¦β¦..
π΄π£πππππ πππππ’ππ π‘πππ (ππππ‘βππ¦)
Cost of Manufacture (CM) = SMV Γ CPM
πππ‘ππ ππ’π‘ππ’π‘ ΓπΆπ πππ πππππππ‘π
CM earned per person per hour = β¦β¦β¦β¦β¦β¦β¦.....β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ π€πππππ Γπππ‘ππ π€ππππππ ππππ’π‘π
πππ‘ππ ππππππ€ππ
Man & machine ratio = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦
πππ‘ππ πππβπππ
πππ‘ππ βππππππ’ππ‘βππ ππ πππβπππ ππππππ‘πππ
Factory direct & indirect ratio = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ ππ ππ ππππππ‘πππ
πππ‘ππ π πππππ¦ ππ π‘βπ πππππ ππ π‘βπ ππππ‘β
Labor cost per minute = β¦β¦β¦β¦β¦........β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ ππ΄π πππππ’ππ ππ¦ π‘βππ π ππππππ ππ π‘βππ‘ ππππ‘β
πππ‘ππ ππ’π‘ ππ’πππ‘ππ‘π¦
π΄π£πππππ ππ₯πeππππ‘π’ππ ππ π‘βπ ππππ‘πππ¦
Cost Per Minute (CPM) = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦............β¦β¦β¦β¦β¦β¦..
π΄π£πππππ πππππ’ππ π‘πππ (ππππ‘βππ¦)
Cost of Manufacture (CM) = SMV Γ CPM
πππ‘ππ ππ’π‘ππ’π‘ ΓπΆπ πππ πππππππ‘π
CM earned per person per hour = β¦β¦β¦β¦β¦β¦β¦.....β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ π€πππππ Γπππ‘ππ π€ππππππ ππππ’π‘π
πππ‘ππ ππππππ€ππ
Man & machine ratio = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦
πππ‘ππ πππβπππ
πππ‘ππ βππππππ’ππ‘βππ ππ πππβπππ ππππππ‘πππ
Factory direct & indirect ratio = β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ ππ ππ ππππππ‘πππ
πππ‘ππ π πππππ¦ ππ π‘βπ πππππ ππ π‘βπ ππππ‘β
Labor cost per minute = β¦β¦β¦β¦β¦........β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.
πππ‘ππ ππ΄π πππππ’ππ ππ¦ π‘βππ π ππππππ ππ π‘βππ‘ ππππ‘β
thx
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